Ein echtes Arbeitstier, mit der Größe und der Kraft, um Flanschflächen mit großem Durchmesser zu bearbeiten. Dank seiner Steifheit, der einfachen Positionierung und der gleichmäßigen Drehraten gibt diese Flanschdrehmaschine auch bei Montage in senkrechten Flanschen nichts an Genauigkeit auf. Verfügt über einen um 360˚ drehbaren Werkzeugkopf, stufenlos einstellbaren und ferngesteuerten pneumatisch angetriebene Vorschub, um radiale und axiale Vorschübe schnell und sicher durchzuführen. Dreht UND fräst Flansche mit Durchmessern von 1143 bis 3048 mm (45 bis 120″).
Flanschdurchmesser:
1143 – 3048 mm (45 – 120″)
Bearbeitungsdurchmesser:
1143 – 3048 mm (45 – 120″)
Innenmontagedurchmesser:
1143 – 3048 mm (45 – 120″)
Außenmontagedurchmesser:
2280,9 – 3464,6 mm (89,8 – 136,4″)
Antriebsauswahl:
Pneumatisch oder hydraulisch
Robustes Maschinendesign
Große, hochbelastbare, bauübliche Lager bieten eine leistungsstarke, hochsteife Ergebnisse über den gesamten Bearbeitungsbereich der Maschine, selbst bei Flächen mit Bohrlöchern.
Überdimensionale Hohlräder bieten äußerst hohe Drehmomente für anspruchsvolle Flanschreparaturanwendungen. Diese Maschinen sind in der Lage, ein phonographisches Finish zu erstellen.
Flexibel und vielseitig
Sowohl der radiale als auch der axiale Vorschub wird mit einem pneumatischen Vorschubkasten bewerkstelligt. Manueller Vorschub zur schnellen Positionierung ist möglich.
Die ferngesteuerte Vorschubeinstellung an der Pneumatikanlage bietet höchste Bedienersicherheit und die Flexibilität bei der Einstellung des Vorschubs auch während der Bearbeitung.
Stufenlos einstellbare Vorschübe von 0,0508 – 0,889 mm (0,002 – 0,035″)/Umdrehung sorgen für betriebliche Flexibilität.
Die umkehrbare Vorschubbox kann wahlweise für radialen oder axialen Vorschub montiert werden.
Dreh- und Gegengewichtsarme können auf den erforderlichen Schwenk- und Fräsbereich eingestellt werden.
Der Werkzeugkopf kann um 360° gedreht werden und bietet die Möglichkeit, bei Bedarf eine Vielzahl von Fasen, O-Ringnuten, Linsenringen und anderen Winkelflächen zu erzeugen.
Pneumatische und hydraulische Antriebsoptionen verfügbar.
Das Spannsystem kann zur stirnseitigen Montage der Flanschdrehmaschine entfernt werden.
Außen-, Innen- oder Oberflächenmontage.
Option Fräsen mit Präzisions-Kugelgewinde erhältlich.
Rückseitige Befestigung für die Wärmetauscherreparatur erhältlich.
Schnelles und einfaches Einrichten
Modularer Aufbau – Ermöglicht das Entfernen vieler Maschinenkomponenten zur Erleichterung von Einrichtung und Lagerung.
Das spezielle Einspannsystem minimiert die Anzahl der Bauteile und vereinfacht den Auf- und Abbau der Maschine erheblich.
Schnell einstellbare Ausgleichsfüße ermöglichen schnelles und einfaches Einrichten.
Flange Facing: Advantages of Infinitely Variable Feed Rates LIVE Forum
Ob Sie Flansche nachbearbeiten oder Dichtungen und Lagerpassungen reparieren, die CLIMAX FF6300 Flanschendrehmaschine ist die perfekte Maschine für Kunden in Branchen wie Energieerzeugung, Öl- und Gasindustrie sowie Schwermaschinen. Die FF6300 ist dimensioniert, um Flansche mit einem Durchmesser von 304,8 bis 1524,0 mm (12 bis 60 Zoll) zu...
Accurately leveling and centering your flange facer is an essential part of machining. To save time and ensure a project is cost-efficient, it’s crucial that operators complete this set-up process the right way before beginning a machining job. With limitations around how thin flange material...
Preventing leaks and maintaining effective sealing of flanged surfaces is crucial in the oil, gas and chemical industry. Regular inspection and preventative maintenance procedures can help prevent crises and ensure operations run efficiently. Flanged surfaces that require preventative maintenance include a raised face, flat face,...
The FF6300 Flange Facer delivers high-torque performance to quickly re-surface flanges and repair sealing and bearing surfaces efficiently and cost-effectively. It can be configured in either ID, OD, or surface-mount configurations for a variety of machining applications, with a quick and easy changeover. Facing diameters...
Die Flanschdrehmaschine FF5300 wurde entwickelt, um die Rüstzeit für den Anwender erheblich zu verkürzen. Das innovative Spannfutter und der Armaufbau, das einfache Nivelliersystem und die leichten, modularen Komponenten sorgen für einen schnelleren und präziseren Aufbau. Unter optimalen Bedingungen kann ein Anwender die Maschine innerhalb von...
CLIMAX and our local representative for South Africa Machine Cutting Services (MCS) will be exhibiting at Electra Mining Africa in Johannesburg, South Africa, from the 5th to the 9th of September 2022. You’ll find us in Hall 6 – Stand K2. Our team will be...
In-Situ Machining based in Alberta Canada using their 13-year-old CLIMAX FF8200 flange facer to machine a 108 inch (2743.2 mm) diameter flange face on a 27-degree angle on top of a catalyst converter. In-Situ was able to achieve an 80 RMS surface finish with a...
Von der Beratung für Flanschbearbeitungslösungen bis hin zu Informationen über unser weltweites Schulungs- und Trainingsangebot beantworten wir jederzeit gerne Ihre Fragen! Damit Sie als Kunde immer auf dem Laufen sind wie CLIMAX Sie und Ihr Unternehmen bei anstehenden Projekten unterstützen kann, stellen wir Ihnen heute...
Jim Miller ist globaler Leiter für Schulungen und Anwendungstechnik bei CLIMAX, dem weltweit führenden Hersteller von transportablen Bearbeitungs- und Schweißwerkzeugen für die Bearbeitung vor Ort. In den letzten 33 Jahren hat Jim eng mit den Maschinenführern vor Ort auf allen Kontinenten zusammengearbeitet und ihnen geholfen, ihre...
Keith Malencia from Ginger Hill Portable Machining and Metrology in Pennsylvania, USA, using a CLIMAX FF8200 flange facer to remachine a CAT5130 bearing surface. These bearing surfaces require repair after getting damaged, corroded, or worn out over time. These surfaces are commonly found on draglines and other...
What are the advantages of having infinitely variable feed rates when flange facing? Our Global Director of Training & Applications Engineering for CLIMAX, Jim Miller, answers this question in a LIVE forum on October 13, 2021, at 7:00 am Pacific, and 10:00 am Eastern. If...
We’re excited to announce that CLIMAX will be exhibiting at the MINExpo International on September 13 – 15, 2021 in Las Vegas, Nevada, USA. You’ll find us at booth 8206 in the central hall. Our booth will feature the latest products from CLIMAX, including the BORTECH...
Im Jahr 2021 gibt es in Anlagen, Raffinerien, Minenbetriebe und Produktions- und Wartungseinrichtungen den Trend zur Anforderung von freihändigen Bearbeitungsmaschinen. Diese Betriebe verstehen ihre Risiken und wissen, wie der Einsatz von CLIMAX und H&S TOOL Ausrüstung die mit dem Betrieb rotierender Maschinen verbundenen Gefahren mindern...
CLIMAX war 1966 Vorreiter bei der Revolution der transportablen maschinellen Bearbeitung. Seit über 55 Jahren ist Climax Innovator und Technologieführer in der von uns entwickelten Branche. Unsere automatisierten „Freihand“-Fernsteuersysteme revolutionieren das Arbeiten von Bedienern und Unternehmen bei Projekten vor Ort, indem sie die Techniker von...
Whether you’re re-facing flanges or repairing seals and bearing fits, the CLIMAX FF6300 Flange Facer is the perfect machine for customers operating in industries such as power generation, oil & gas, and heavy equipment. The FF6300 is sized to machine flanges ranging from 12 to...
The FF6300 Flange Facer delivers high-torque performance to quickly re-surface flanges and repair sealing and bearing surfaces efficiently and cost-effectively. It can be configured in either ID, OD, or surface-mount configurations for a variety of machining applications, with a quick and easy changeover. Facing diameters...
WHAT’S IN YOUR TOOLBOX? The CLIMAX and H&S TOOL OD Mount Flange Facers Continuing our weekly series on the most versatile portable machine tools we asked the questions: Are you starting a new field machining company or division? Expanding your existing operation? Are you a general contractor...
BIC Magazine, May 2020: Because many flange management projects don’t flow according to schedule, having the right flange facer can make all the difference in getting the job done correctly and quickly and minimizing downtime expenses. Here are seven things to consider when choosing a flange...
The FF5300 Flange Facer has set a new standard in compact flange facing, and we invite you to see it in action on May 6, 2020, at 7:00 am Pacific and 10:00 am Eastern. Thirty-five-year portable machine tool veteran, Jim Miller, the CLIMAX Global Director...
WAS IST IN IHRER WERKZEUGKISTE? DIE FF5300 FLANSCHENDREHMASCHINE VON CLIMAX Da Maschinen und große Bauteile nicht nach Zeitplan ausfallen, kann das passende Werkzeug den entscheidenden Unterschied darstellen, wenn es darum geht, einen Auftrag zu erhalten, die Arbeit korrekt und schnell zu erledigen und den Zuschlag...
CLIMAX the leading global manufacturer of portable machining, welding, and advanced valve testing systems, is pleased to announce its new partnership with Vital Tools who will represent, sell, rent and support the full range of CLIMAX portable machine tools, BORTECH auto bore welders, H&S TOOL pipe cutting and beveling...
Portable machine tool operators will now be able to take advantage of the new FF5300 Flange Facer with two machining arms. This will increase their ability to cover a wider range of applications. The two heavy-duty machining arms and base chassis have been designed with high...
Forged from 40 years of flange facing experience, CLIMAX is proud to announce the release of the NEW FF5300 Flange Facer. This rigid and versatile compact flange facer delivers high-torque performance to quickly face pipe and valve flanges as well as repair sealing and bearing...
The new CLIMAX flange facer sets a new standard in compact flange facing. Be the first to get a sneak peak of what’s coming on June 19th! SIGN UP NOW!
A FLANGE FACER DESIGNED TO GROW YOUR BUSINESS. Be the first to get a sneak peak of what’s coming on June 19th! SIGN UP NOW!
Is your team struggling to perform large diameter flange repair safely and in a timely manner? A better solution is coming soon! Be the first to know! Sign up now! >>
The FF5300 Flange Facer has set a new standard in compact flange facing. We invite you to see it in action on October 25, 2018, at 7:00 am (PST). We will be available to answer questions LIVE immediately following the demonstration! Send your questions via YouTube chat or...
CLIMAX | H&S TOOL invites you to visit us at the Downstream Exhibition & Conference on June 11-12, 2019 at the George R Brown Convention Center located in Houston Texas. Downstream Exhibition & Conference is the world’s largest downstream industry event. Our technical experts will be on-site demonstrating the capabilities...
We know that our customers constantly face new challenges. To combat these challenges, CLIMAX continually listens and learns from our customers to determine what type of tools they need to make their jobs easier. With that in mind, we designed a series of OD Mount...
Whether you’re re-facing flanges or repairing seals and bearing fits, the CLIMAX FF6300 Flange Facer is the perfect machine for customers operating in industries such as power generation, oil & gas, and heavy equipment. The FF6300 is sized to machine flanges ranging from 12 to 60 inches...
BIC Magazine, November 2017 – Experienced machinists, fabricators, machine shop owners and OEMs use their trade skills and experiences to shape and reshape the world we live in. And in all cases, the question isn’t whether they can machine complex metal parts and components effectively....
At CLIMAX | H&S TOOL, we believe it’s our responsibility and priority to continue leading the industry with innovations focused on features that keep our customers safe. Less than one year ago, H&S TOOL introduced the new line of Speed Facers to the global portable...
BIC Magazine, August 2017 When purchasing portable machine tools (PMTs), the top concerns have to be safety, quality, durability, performance, versatility, ease of use, and – ultimately – total cost of ownership and return on your investment. We invite you to ask these five critical...
Manufacturing Today – July 2017 When giant institutions such as oil refineries, mines and power plants experience a mechanical breakdown, it can cost them millions of dollars per day. The broken piece of equipment – which can be the size of a bus – is...
The new ODF30 SPEED FACER is now available for sale or rent. H&S TOOL, the top brand in tube/pipe cutting and beveling tools, has expanded its new SPEED FACER product line with the addition of the Model ODF30. With a mounting range of 9.2 – 30.5 inches...
BIC Magazine, May 2017 In 2017, we are beginning to see many more plants, refineries, mining operations and production and maintenance facilities change their requirements to utilize hands-free machining equipment. The directive written is similar to the following: “No machining will be performed utilizing a hand-operated machine should a...
The response and feedback on the new CLIMAX FF6300 Flange Facer has been terrific. Operators are utilizing this tool for many more applications than its predecessor the FF6200, with the most experienced machinists in the world wanting even more! We listened and we are excited...
Heading into 2017, we are beginning to see many more plants, refineries, mining operations and production and maintenance facilities adopting requirements to utilize hands-free machining equipment. These operations have seen CLIMAX | H&S TOOL equipment in action and understand the clear safety benefits to operators....
SEE THE ODF SPEED FACERS IN ACTION >> Learn why industry experts are raving about these machines. „I found the Speed Facer to be extremely user friendly with the ability to produce a wide range of surface finishes. The safety factor for these machines are huge...
Manchester UK – September 2016; Health and safety in the world of on-site machining is paramount to us all. Every day users of portable machine tools must go through necessary steps to ensure equipment is properly set up and safe to use. At CLIMAX l H&S Tool, we decided...
Accurately leveling and centering your flange facer is an essential part of machining. To save time and ensure a project is cost-efficient, it’s crucial that operators complete this set-up process the right way before beginning a machining job. With limitations around how thin flange material...
Preventing leaks and maintaining effective sealing of flanged surfaces is crucial in the oil, gas and chemical industry. Regular inspection and preventative maintenance procedures can help prevent crises and ensure operations run efficiently. Flanged surfaces that require preventative maintenance include a raised face, flat face,...
CHALLENGE: The California Department of Water Resources (DWR) faced a daunting repair project on the Oroville Dam, a hydroelectric plant near Sacramento, California, and the tallest dam in the U.S. During a turbine refurbishment, a subcontractor discovered that an excessive load was being added to the bearings of...
We know that our customers constantly face new challenges. New machines from CLIMAX help combat these challenges: The line of outer-diameter-mount (OD) Flange Facers introduced last fall provides a more convenient solution to small flange facing. Releasing today is the FF2400 OD Mount Flange Facer,...
High pressure, extreme temperatures, and corrosive materials make preventive maintenance critically important to pipeline health. Add in the role the depressed oil prices have had in rousing concerns about cost-efficiency and profitability, and operators are faced with nearly unprecedented challenges to identify areas for production...
No matter the industry, trust is an indispensable quality in relationship building. The partnership between Alaska Roteq and CLIMAX is a prime example of how trust can create mutually beneficial opportunities. As a premier machining service provider in Alaska, Alaska Roteq offers full-service machining capabilities...
With a strong commitment to quality and emphasis on customer loyalty, it’s no surprise that Mouldagraph and CLIMAX have been long-standing partners for years. Most recently, Mouldagraph rented the CLIMAX CM6200 Circular Mill to re-machine the surface of the turntable on an EX5500-5 Hitachi hydraulic excavator.
To help our customers save time and effort on repair jobs, we’re excited to introduce two new attachment options: the surface mount and backfacing attachments for the FF7200 and FF8200 Flange Facers.
